World-Class Manufacturing Technology
Leveraging our high-precision Swiss and Dutch printing machinery, we bring the most challenging label and packaging projects to life flawlessly.
YBS Automation & Telemetry System
In early 2007, YBS embarked on advancing real-time production tracking by developing a proprietary automation architecture. Operational since 2008, ‘YBS LABEL AUTOMATION’ monitors our end-to-end production pipeline up to final dispatch.
- End-to-end batch traceability
- Real-time production status monitoring
- Zero-defect targeted quality management
Our Production Workflow
From prepress prep to final optical inspection, quality and client satisfaction are engineered into every stage of our production lines.
Pre-Press Engineering
Prepress is where label precision originates. From vector reprographics to color curve calibrations, every variable dictates final fidelity. We rigorously manage digital art preflighting, CTP imaging, and plate mounting.
CTP & Film Production
The foundation of flexographic accuracy. Allows fine-tuning of dot gain compensation and machine-specific rasterization curves.
Digital Plate Mounting System
Ultra-precise micro-dot camera alignment technology ensuring zero mechanical registration error and superior prepress setup speed.
Substrate & Raw Material Selection
Labels are integral to everyday products. Beyond aesthetics, the underlying facestock and release liner play a vital functional role. We carefully select premium adhesive constructions and facestocks engineered for specific application dynamics.
Color Management System
Spectrophotometer-calibrated Pantone and spot color formulations guaranteeing absolute Delta E color consistency across every print run.
In-Line Printing & Converting
State-of-the-art flexo presses ranging from 7-inch to 13-inch web widths and repeat lengths up to 500 mm, executing up to 10 colors with front/back/adhesive printing, rotary die-cutting, and delam/relam in a single continuous pass.
100% In-Line Digital Inspection
High-speed camera vision inspection systems detecting micro-printing anomalies, missing dots, and color deviations in real-time.
Post-Press Finishing & Rewinding
The final critical quality checkpoint where finished reels are slit, rewound, and inspected according to exacting client roll specifications and automated labeling tolerances.
Swiss & Dutch Precision Engineering
At the heart of our production facility are high-performance Gallus (Switzerland) and MPS (Netherlands) rotary flexo printing presses. This advanced technology enables us to execute intricate designs, multi-color registration, and luxury finishes in a single pass.
Gallus Printing Systems
Uncompromising Swiss engineering precision delivering razor-sharp screen rulings and micro-typography. Seamless in-line combination of UV flexo, rotary screen printing, and foil stamping.
MPS Rotary Technology
Pioneering Dutch servo-driven architecture engineered for temperature-sensitive film substrates, flexible packaging, and shrink sleeves with superior high-speed web tension stability.
Speed & Agility via Short-Web Run Technology
Unlike conventional long-web flexo presses, our fleet utilizes innovative "Short-Web Run" engineering. This architecture drastically reduces setup changeover times and slashes startup substrate waste.
Minimal Startup Waste
Ultra-compact web paths reduce setup material waste by up to 60% during job changeovers and color adjustments.
Cost-Effective Short & Medium Runs
Rapid tooling and plate changes reduce unit production costs even for short-run, boutique, and multi-SKU orders.
Rapid Order Turnaround
Enhanced operational agility enables prompt delivery times to meet urgent delivery schedules and dynamic market demand.
